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Interior rotor brushless DC motors (BLDCMs) are lightweight, compact, and efficient, offering high torque over a wide speed range, which makes them well suited for electric vehicle (EV) applications. However, cogging torque (CGT) remains a significant challenge, as it leads to noise, vibration, torque ripple, and jerky operation in EVs. In this work, an interior rotor BLDCM is designed with a focus on magnet orientation tuning combined with rotor skew angle adjustment, which is distinctly different from conventional magnet geometry modification or slot skewing approaches reported in prior literature. Twelve prototype design cases (PDCs) are developed by varying the permanent magnet orientation and skew angle using Motorsolve finiteelement simulations. The models are evaluated based on key performance parameters, including torque, CGT, back electromotive force, and efficiency. Response Surface Methodology (RSM) is employed to identify the optimal design that simultaneously maximizes torque and efficiency while minimizing CGT. The optimal design (PDC9), evaluated with respect to the baseline configuration PDC1, achieves a 43% improvement in torque, a near-zero CGT.The selected model is further prototyped and experimentally validated, confirming the simulation results. The proposed magnet orientation-based optimization strategy provides an effective and practical solution for developing high-performance BLDCMs for EV applications such as hybrid mopeds.
Over 100 EVs gathered at Sepang International Circuit for the SoyaCincau x Dongfeng Pop-Up EV Clinic: Track Edition 2026, but ...
After almost 7 years, several updates and a mid-cycle facelift, the first Porsche electric model is getting more upgrades, ...
Forbes contributors publish independent expert analyses and insights. Matthew MacConnell covers the evolving world of motoring. This voice experience is generated by AI. Learn more. This voice ...
LAKE CITY, FL, UNITED STATES, March 17, 2026 /EINPresswire.com/ — Powers Parts LLC, a fast-growing leader in Electric-Bus Parts distribution and aftermarket supply ...
Dodge has quietly raised the starting price of the all-electric Charger Daytona, lifting the manufacturer’s suggested retail ...